In my research of Butt and Pass building style for my “practice” log cabin, I discovered this site, Log Cabin Journal, about 5 years ago. Now that I’m building my “permanent” log cabin, I took a drive to see their nearly-finished log home in person. The trip was well worth the drive!
Mudflap (Brian) was gracious enough to take some time out of his busy day to give me a tour and answer any and all questions I had about the build… and I had a lot!
Front view of their home. Notice the substantial roof overhang which helps protect the logs from rain. Brain said he has to water the sunflower plant growing to the right of the front door due to the roof’s rain-protection.
Brian standing in his front doorway. He milled the massive door frame himself!
Back view of home. No, the roof is not sagging. My camera is bending the photo evidently.
Standing at the oak kitchen counter top he built from lumber he milled. Quite impressive!
The 10,000 pound ridge pole supporting the roof structure. 10,000 pounds!
The exposed rafters are 4×12 milled lumber set at 4 foot centers with the unique live-edge seen from inside the home.
Stairway view from the second floor… milled lumber for treads and rebar railing.
Storage under the stairwell.
The wood heater rests on a brick hearth laid by Mrs. Mudflap. A sandstone countertop rests on the attached kitchen island.
Tile and hardwood floors are going in soon.
Block and tackle used to lift logs throughout the build.
To build a home, log or stick-built, without a mortgage requires creativity, resourcefulness, hard work, and stamina to turn a vision into reality. A possum mentality, if you will.
To follow along on their journey, be sure to subscribe to their blog, YouTube channel, and BitChute channel. Thank you Brian for all the inspiration!
I’ll be posting an update on my log cabin build in a few days.
Until then, keep Doing the Stuff of Self-Reliance!
This one is considerably larger than my “practice cabin.”
I built my practice log cabin just to see if I could do it and to hone my ax skills. However, the Big Log Cabin is being built to provide a basic human need, shelter. This will be my home base on the land I grew up on. Roots run deep here!
After completing the foundation piers in the scorching Georgia summer, I waited for things to cool down before stacking log walls. Heavy lifting equipment and help needed to be lined up for cool Autumn weather. Everything fell into place.
It’s a family thing. I’m thankful to have kin folk with heavy equipment. Chris, my across-the-lake cousin, hooked me up with yet another cousin, Wendy (A & W Mechanical and Fabrication), who was happy to let me use their 20 ton boom truck! This was a far cry better than my tripod and chain fall system I used to set logs on the practice cabin. The boom truck easily handled the two 46 foot sill logs.
On the chilly Friday morning, Donny, Woody, and I began setting the sill logs. Donny operated the crane, among other duties, while Woody and I coaxed the pre-drilled sill logs onto 1/2 inch rebar cemented into the piers. Lining up the holes in the sill logs as they floated over the metal anchor rods took some patient wrangling. Once the rod slide through the hole, we bent the rebar stub over the log to anchor the sill logs to the foundation.
About noon that same day, reinforcements arrived in the form one JJ Morris (Fuel the Fires). With a crew of 4 now, we made good progress and completed 2 courses of logs on the walls.
In the Butt and Pass method of log cabin building, each new row of logs has a length of half inch rebar driven through the top log into the log underneath to provide strength and stability to the structure. Each course of logs took about 45 sticks of rebar spaced apart at 30 inches. And each butt joint, the corner junctions, gets a stick of rebar to tie it all together.
This is the most time consuming part of the wall construction, drilling holes through the top log and partially into the lower log with a Milwaukee Hole Hawg 1/2 inch drill. Next comes hammer time! We drove the rebar into the bottom log with a sledge hammer.
By quitting time Friday, we had complete two rows on the walls. That may not seem like much to some, but it was a good day’s work.
Saturday brought more help. Melonie (Mel of the Mountains) arrived and jumped right in to help where needed. She did a lot of lifting of the heavy Hole Hawg to JJ and Woody as they drilled and drove rebar. She also was in charge of filming this monumental occasion.
My cousin, Chris, operated the boom which freed up Donny for ground duty. He mainly operated his tractor to lift and drag logs from the landing to the crane. Of course if you know Donny, he did way more than that… entertaining stories and BS is one of his specialties. Two of my nephews who live on the land, Blake and Kyle, also came to lend a hand.
Five rows of logs were up by the end of the day Saturday!
Building with “carrots” has unique challenges compared to dimensional lumber. You’ll notice in the pic above that the sill log doesn’t rest on the second pier from the left at the bottom… even though the piers are on a level plane. We remedy this by adding blocking to raise the pier to meet the log.
Sunday turned into a short day. I had enough logs on the landings for what I thought would make 8 or 9 rows. After sifting through all the straightest logs the two previous days, reality set in. Many of the logs had warped while laying there since May of ’21 making them unfit for the walls. That was a hard pill to swallow. We ended up only having enough logs to complete six and a half courses. We knocked off around two o’clock.
Before gathering more logs, 30 more logs to complete the walls, I will add more supports for the 2 landings. Too much blood, sweat, and tears goes into prepping straight logs to see them warp in storage. Lesson learned!
Even with the setback, I’m so thankful to my family and friends for their love, support, and hard work on this project! Happy Thanksgiving!
Retirement (June 2022) has me reflecting on my lifework. The dust-covered rocking chair overlooking the pond tells me that it ain’t over. In between working on my new log cabin, I’ve been building my next adventure, the Survival Sherpa School!
Often when you think you’re at the end of something, you’re at the beginning of something else.
~ Fred Rogers
December 2022 marks the 11th birthday of this blog. While writing over 600 articles here, I’ve never made a dime from the blog. I’m not more virtuous than others by offer all this free information over the years. I don’t hate money, it’s just the model I chose from the beginning.
However, the Survival Sherpa School is a separate site with a mission to offer hands-on classes to help you learn, prepare, and survive. With the help of my good friend, Melonie of Mel of the Mountains, we now offer a variety of classes on many primitive and traditional skills from bark baskets to hide tanning. I’ll be adding more class content in the near future.
Do me a favor and go check out the site to see what may interest you or someone you know.
While you’re visiting the Survival Sherpa School, hit that Subscribe button to join our community. You’ll be the first to be notified of upcoming classes, events, and exclusive content you won’t see on this blog, YouTube channel, or social media.
Some of our followers have been here from the very start and I can’t thank you enough for all your faithful support! We’ve learned a lot together through the magic of the internet. I’ll continue to post value-added content here, don’t worry.
After our Appalachian Bark Basket class at Little Rose Nature Adventures, we’ve taught three more classes in two states (GA and NC)! Below are some highlights of the experiential learning going on.
Appalachian Bark Baskets
More than an arts and crafts class, these eager students learned the context of making natural containers which their ancestors used many years ago.
Firecraft Essentials
Fire is life and learning many methods to achieve a sustainable fire is essential.
Modern ferrocerium rod in action.
Although we teach primitive and modern techniques, we stress that your fire kit should be simple enough that a five-year-old can use it.
Homeschool Co-op Demo in North Carolina
Melonie demonstrating the utility of turning raw animal hides into useful material for clothing and gear.
Axmanship 101
Students discovered and practiced hands-on techniques to safely fell, limb, buck, and split wood with their ax only. Thanks to Georgia Bushcraft, LLC for hosting this class.
Georgia Bushcraft Fall Gathering
A few of the classes we taught at this years fall gathering. Mel of the Mountains showing students how to make their own buckskin medicine pouches.
Two ladies getting their hands dirty practicing the Flip-Flop Winch.
As you can see, we’ve had a busy schedule recently! If you’d like to stay up to date on future classes and content, be sure to subscribe to our email list here. By the way, we will travel to you or your group’s location for classes and personal instruction.
I’d also like to thank my long-time blogging friend, Patrick Blair of NinjaWolf Studios, for his expert work in building the new Survival Sherpa School website! Be sure to check out Southern Dreams Homestead where he and Jessie are building a self-reliant urban homestead right here in Georgia.
P.P.S – If you find value in the blog, I would appreciate your vote on Top Prepper Sites! You can vote daily by clicking hereor on the image below. Check out all the other value-adding sites while you’re there…
A solid foundation is essential no matter what you’re building; a business, relationships, liberty, self-reliance, or a log cabin in the woods.
At my age, it’s tempting to build the log cabin so it only last my twenty or so years I have left (God willing.) But then there’s the generational thing I’d like to pass on to my children, grandchildren, and their children, just as Daddy intended when he bought this land 53 years ago. When I’m long gone, it is my hope that they will embrace this log cabin as a legacy of self-reliance and liberty. So I best build it to last!
When I mention to friends and family that I have 32 piers for my 1,000 square foot log cabin to rest on, they look at me kinda funny – like I’ve lost my mind, actually. Since this isn’t a conventionally stick-built house, I over-engineered on purpose.
The wall logs I harvested off our land average 14 inches in diameter on the butt end and 36 feet long minimum (estimated weight = 1,725# each). The longest sill logs are 46 feet long (estimated weight = 2,556# each). Now let’s go with just the 36 footers stacked 10 high on four walls, not including chinking or roof. I’m estimating the load to weigh around 34,500 tonnes for just the wall logs. I don’t know what a finished stick-built house weighs, but I’m glad I’ve got my 32 piers.
Digging It!
Once the lot was graded, I laid out the footer/pier foundation locations. My cousin, Chris, who grew up on this land with me, has acquired all kinds of cool toys over the years. He has loaned his tractor to skid logs, graded the lot with his loader, and he’s digging footers (pictured below) in our soil made of shellrock, Georgia red clay, and sand. It was a challenge even for his mini-excavator. Shellrock is tough!
I call on my cousin Chris when I need heavy equipment.
The footer holes fill with water after rain showers and have to be pumped or bailed with a bucket. I used the bucket method on two holes. Then the “work smarter, not harder” phrase came to me as I stood in muddy muck boots drenched in salty sweat.
I’ve got a sump pump! And a generator! That ended my bucket bailing. That pump sucks so well I named it Sleepy Joe!
Being overzealous, I drained the other 30 holes. Shovel in hand, I began cleaning out the loose dirt and mud until my courage drained. Fatigue makes cowards of us all.
That night it rained and recreated 32 small, muddy bathtubs. I’m a quick learner though. From that point on in this ditch-digging adventure, I tackled one hole at a time to avoid that distinct sucking sound.
The one-hole-at-time strategy is not efficient in the least. But given that my crew consisted of me in the beginning, it saved time and labor in the end by only shoveling holes once.
Then one fine day, help showed up. She’s not unfamiliar with the project as she has helped fell, skid, and skin logs here. Melonie (Mel of the Mountains) was a welcomed sight as she used her bakery skills to apply mortar between blocks. No waste and greatly sped up the pier building process. She also stacked block at each footer hole, hauled 60 pound bags of cement/mortar, built frames for footers, and backfilled piers with a shovel.
Melonie, who ran an award-winning bakery in Atlanta for 16 years, had the idea of using a piping bag instead of me wasting mortar with my trowel.
Once a hole is shoveled and leveled somewhat, I then level the footer box, add rebar, mix concrete in the wheelbarrow with a hoe, and pour it smooth. While still wet, I set the first layer of blocks in the concrete. Laying the remaining blocks was a matter of following the bottom pattern. Easy peasy!
Leveling a footer box and backfilling piers in the Georgia heat and humidity.
My largest piers were constructed with three blocks on the base layer. These large piers will support sill logs and also serve as a solid foundation for the ridge pole support logs (RPSL) down the center of the cabin and the purlin support logs (PSL) on either side of the ridge pole. Both of the RPSL and PSL will stand vertically on these piers to reach their respective roof structural logs.
I also cemented J-hook rebar in several block cells on the building perimeter. Sill logs will be pre-drilled to match the rebar locations. The rebar will be guided through each sill log as it is slowly lowered onto the piers.
Rebar anchors for sill logs.
Once the log is in place, the rebar will be hammered flush over the top of the log to anchor it to the piers. This first layer of wall logs will take the most time and effort to install. Then the stacking begins!
This coming week I’m going to sort, label, and prep logs for the wall construction.
Thanks for following the journey, and, as always, Keep Doing the Stuff of Self-Reliance.
In March of 2021, just before my pancreas scare, I decided to build a log cabin on the land I grew up on. I needed a place to retire and our land would provide the resources needed for the project. All I needed was the energy and sweat equity to do the stuff.
My little 10×12 practice log cabin taught me many things. The most important being that log cabin building is nothing but hard work. Counting the cost, I launched with ambition and hope that I could hold up physically. This go round I’d be using all the power tools and equipment I could to easy the pain.
My plan is to construct a 30×32 foot log cabin on the exact spot our family first camped in tents on this land in 1969. Many memories were made in my seven-year-old mind, the most painful being my first chigger infestation. It’s a wonder I grew up to love the outdoors after that miserable, scratchy weekend.
To get started, I needed trees, lots of trees. Pine is plentiful and relatively easy to access on our property. The longest lengths would need to be 45 feet long to accommodate the 12 foot front porch that will overlook the lake.
It’s different building with logs of this length. The longest log on my practice cabin was 21 feet. Now I had to find trees long and straight enough to span a distance twice that. Cruising timber takes patience and perseverance. I spot what appears to be a perfect fit straight away but I walk 90 degrees around the tree, use my ax to plumb that side, and a bow from that angle disqualifies, or saves the tree’s life. When I find a keeper, I do my happy dance and tie a strip of orange surveyor’s tape around it!
As my friend Cokey always said at the onset of any hard work, “It’s like hauling logs, you gotta really want to do it!” I managed to cut about half of the logs needed this summer in crazy hot weather. My cousin, Chris, loaned his tractor out for the skidding part. Nylon chokers and ropes held up for a while to drag hard-to-reach logs out of the woods. I later converted to chains for safety purposes.
Skinning Logs with a Spud
Without a doubt, this is the most labor intensive aspect of the build.
When the sap is rising in Georgia pines (mid-March through late September), my tool of choice for de-barking logs is a long handle scraper I found at Harbor Freight. The 4 inch wide beveled blade gets under the bark and separates the cambium layer from the sapwood efficiently.
To start a fresh log, I remove a strip of bark the entire length of the tree. The spud is then worked under the bark. With enough of the metal spud under the bark edge, the 4 foot wooden handle is used to pry sections of bark from the log. When the sap is rising, it’s possible to remove wide, long sheets of bark.
In the winter months the bark will only release when strongly encouraged to do so. A drawknife outperforms the spud. However, I have no desire to hunch over, straddle, and peel logs with an edged tool.
One of my first logs skinned with a drawknife for my “Practice Cabin” in February 2018.
Seeking a shortcut, I thought to myself, “There must be a machine that will debark logs and save my back.”
The Log Wizard
I ordered this handy-dandy tool near the end of July, 2021. With dreams of upping my log skinning game, I gladly laid down two Benjamins and some change. It’s basically two planer blades attached to the end of a chainsaw. DJ, my brother-in-law, is one of those guys who can fix just about anything. I dropped by his place, and sure enough, he drilled two precision holes in an extra 18 inch chainsaw bar and I was up and running.
I was not impressed with my first attempt at removing bark with the Log Wizard in July. There were two reasons.
First, it gouged the sapwood after removing bark. I thought it was operator error on my part. DJ gave it a whirl with the same result. I figured it was an expensive experiment and tossed it in the box of forgotten tools.
Secondly, it was considerably slower in removing bark in comparison to my trusty spud. Where I could remove wide sheets of bark with my spud, the Log Wizard required that I touch ever square inch of the tree to completely skin a log.
The Log Wizard in action.
After Christmas 2021, I resurrected the Log Wizard to debark winter logs. I even rigged an overhead cable to help support the weight of the chainsaw. This design relieved the stress on my shoulders but was still slow as molasses in winter.
After peeling a few logs with the Log Wizard, I decided to switch back to the drawknife. I built sawhorses which held the log up at a more comfortable height for debarking. This sped up the process considerably.
I’ve got enough logs on the landing to stack walls 9 logs high.
Grading the Building Site
The foundation piers on the back of the cabin will be at least 18 inches high. Moving forward 42 feet to reach the front porch, piers would be over 5 feet tall without grading the lot. I don’t want that many steps for my retirement log cabin.
I recruited Chris, my cousin from across the lake, to crawl his Cat loader over to dig up root balls and start the grading process. A few big pines needed to come down near the build site. They weren’t suitable for wall logs, too crooked. After felling the trees, I bucked them to length for sawmill lumber. Chris wrangled the root balls and brush into a huge burn pile.
The lot was graded as best as possible with a heavy machine. I then called on another family member to do the finish grading. Joe grades building lots like it’s his job, well, it is actually. He showed up with a skid steer and leveled the lot in less than an hour and a half. I was amazed at the skill and accuracy as he operated his machine!
The next project will be digging for foundation piers. I’m trying to decide if I should go with poured concrete piers or cinder block piers. If any of you followed my other log cabin build, you’ll remember I used big stone piers like the old timers used.
Once the piers are set, I’ll start stacking wall logs.
The cracks and gaps between the logs needed to be filled to make it look like a real log cabin. The process of filling the gaps is called chinking. Before modern products came along, chink was made of mud and/or clay, and straw. Chink serves as an insulator against cold wind, moisture, and insects.
When I started this project in January of 2018, I thought of using Georgia red clay for chinking. That idea lost momentum as the project drug along. I decided to go with masonry mortar. It’s quick, easy and relatively cheap.
I chose to use the Butt and Pass method of log home construction. The folks teaching and using this method recommend masonry cement or mortar for chink. Nothing I read suggested adding anything to the mortar mix to help prevent the chink from cracking over time. Butt and Pass log cabins are not known for settling as other construction styles are prone to do.
My mix ratio of water to one 60 pound bag of mortar was 3.5 quarts to 1 bag. The bag instructions said one gallon per bag. I found that much water made the mortar too wet and had a hard time hanging in the gaps.
We mixed the mortar in a wheelbarrow.
Before slapping any mortar in the gaps, I used my pneumatic framing gun to drive nails 2-3 inches apart in all the cracks between the logs on the outside of the cabin. I dropped the air pressure so an inch or so of the nail stuck up above the wood. Some gaps can be fairly large in the corners due to the Butt and Pass method. I had to get creative there. I then went back and bent the nails vertically to give the chinking something to hold on to.
A lot of nails went into this process.
Once I nailed all the outside gaps, foam (Great Stuff) was sprayed into the large corner gaps. I then stuffed fiberglass insulation into the remaining gaps between the logs. It’s important to not stuff the gaps too full of insulation. There should be a little space between the nails and the insulation in order for the mortar to grab the nails. After the foam set up, I trimmed the bulging foam to make it recessed from the nails.
Now comes the fun part! Experimentation with applying the mortar was frustrating. I tried scooping it in the gaps with the masonry trowel. Most of the mortar ended up on the ground.
Then my good friend Melonie of Mel of the Mountains, who I’m apprenticing under for brain tanning deer hides, came to help with the chinking. She owned a bakery for sixteen years and made extravagantly decorated cakes. While on a scaffold board at the top log of the cabin, I glanced over at her while she was chinking and was shocked at how easily she applied the mortar. When I questioned her ease with this skill, she said it’s the same technique as icing a cake. She held the mortar board up to the gap and swiped the mortar into the gap and smoothed it with her trowel. Amazing! That was a game changer for me.
The same as icing a cake she says.
There’s a learning curve to every skill you’re tackling. Chinking is no different. Having the right tools helps. I used a one and half inch masonry trowel which is rectangular in shape to apply and smooth the mortar. The joints are somewhat convex. A flat finish didn’t appeal to me.
The corners were a challenge to create a smooth finish. The trowel wouldn’t get into the spaces to smooth the mortar. I ended up using my gloved hands to smooth the finish as best as possible. If anyone has a better idea, I’d sure like to hear from you!
Working the mortar with the trowel.
Once the chinking was complete, I stood back and realized that my log building actually looked like a traditional log cabin! A very satisfying feeling came over me.
Satisfied!
Below is the chinking video on my YouTube channel if you’re interested in this sort of thing.
P.P.S – If you find value in the blog, I would appreciate your vote on Top Prepper Sites! You can vote daily by clicking hereor on the image below. Check out all the other value-adding sites while you’re there…
This rustic swing bed provides mind-blowing naps! A swing bed is typically hung under a large porch or other roofed structure. Since I have neither of these structures, I decided to build one from rot-resistant Eastern Red Cedar (Juniperus virginiana) and hang it under the trees at the log cabin.
Here are the materials and tools I used.
Material List
Rot-resistant lumber milled or purchased. Pressure treated dimensional lumber could be used but will not offer the rustic feel I was going for. My main frame was approximately 4×4’s with live edges.
1x? boards for slats. Limbs used for footboard spindles.
Rope or chain. For hanging my bed from two trees, I chose 5/8 inch poly rope I already had for my log cabin projects.
Screws. Trim screws, 3 inch deck screws, and 6 inch TimberLoc screws.
Polyurethane to help preserve the wood and color of the red cedar.
2 – Two inch wide auto tow straps.
Tools
Chainsaw mill. My Alaskan chainsaw mill has provided lots of lumber for several projects over the years. See DRG’s dining room table.
Impact driver and drill… for driving screws and drilling pilot holes and rope/chain holes. Use appropriate sized drill bits as needed.
Size It Up
When this project came to mind, I had no real idea how large a frame I needed. Then I remembered DRG’s air mattress she bought for her tent but never got to use. The queen air mattress measured about four inches short on length than a typical queen mattress (60×80 inches). And since the swing would be under trees (no roof), the air mattress is waterproof and the best choice.
I built the frame to handle the 60×80 inch queen mattress if I ever move the swing under a roof. On the frame, I added 5 inches to the queen width and about 15 inches to the length to accommodate the mattress and give enough room for corner holes for hanging the bed.
These milled pieces have live edges.
Live edges had to be shimmed to make a flush top surface for the frame. I drilled pilot holes and ran the 6 inch screws in to secure all corners.
As you can see above, two of the three sides are taller. This is to provide a headboard of sorts for the top and side of the bed. The shorter side would of course be the footboard. The short side is about 16 inches tall with the others being about 24 inches.
I used the toenail method to screw the four corner posts to the frame. I used both deck and TimberLok screws. I was pleased with how sturdy it turned out.
I ran a 2×3 down the middle of the frame lengthwise to help support the bed slats. Since I didn’t want to mill one inch boards, I used 1×6 cedar boards from a box store. Trim screws secured the slats to the frame.
Corner posts and slats installed. A ledger board was screwed to the frame to give the ends of the slats a resting place.
Vertical spindles installed the two tall sides.
Red cedar limbs made the footboard spindles.
I attached the footboard spindles with trim screws. If you’ve ever cut down a red cedar tree, you know how many limbs become available to you for other projects.
Choosing non-natural rope will give your swinging bed longer life. Natural fiber rope tend to degrade in weather sooner.
Drilling 3/4 inch holes in the four corner beams to accept the 5/8 inch rope. Tip: tape the end of the rope tightly to form a sharpened pencil point to insert into the hole. You’ll thank me later.
A simple overhand knot holds the rope secure.
Applying an exterior polyurethane to highlight and protect the beautiful color of red cedar.
With a two-point connection, the bed is less stable getting in and out than if you had a four-point connection. I used two towing straps with hooks wrapped around two trees near my log cabin.
Philip giving it a test run after helping me hang the bed.
The air mattress is 18 inches high, too high really for this swing bed.
Bug proofing is handy here in the south. I bought two of the bug nets pictured below. One of these nets is intended for a twin size cot or mattress. I figured two sewn together would cover a queen size mattress. I was right. Melonie, who helped install the log cabin subfloor and porch deck, was nice enough to cut, design, and sew these two together in her “spare” time.
I bought two mosquito nets, which when sewn together, made a full-coverage net for the bed.
Queen size bug net hung with bamboo frame.
I enjoy cooler evening temperatures in the swinging bed at the log cabin. The whippoorwills serenade and I usually nap. It’s a peaceful place indeed!
P.P.S – If you find value in our blog, I would appreciate your vote on Top Prepper Sites! You can vote daily by clicking hereor on the image below. Check out all the other value-adding sites while you’re there…
My last cabin update on the blog was from November 2019. Work had stopped on the cabin since DRG’s passing in March of this year. People asked me when I would get back to building the cabin and I’d respond, “When I get motivated again.” Well I’m finally motivated.
July has typically been a very productive month for me on the log cabin build. This holds true for 2020 as well. What follows is a series of photos highlighting the progress.
The swinging porch bed. A whole new how-to post is upcoming on this one.
I built this red cedar rope swing to add to the cabin site. The air mattress is queen size and really too tall for the swing. However, after extensive testing, it works just fine!
Mosquito netting is a must when napping!
Flooring
The porch needed something other than old, temporary plywood with spotty coverage. I went with 1x6x12 pressure treated boards. Melonie was nice enough to lend a hand on both the porch and the subfloor inside the cabin!
The finished porch floor.
Mel laying down the glue.
Subfloor complete!
Front Door
I had been carrying a salvaged heartwood pine door around for about 15 years. I knew I would use it on the cabin as soon I started this project. Philip helped me hang this with hand-forged hinges, hasp, and nails gifted and made by Tim at Oxbow Farm. What a great craftsman and friend!
Hammering cut nails into the hinge holes.
Cut nails
Front door finished!
Gable and Loft Floor
To expedite the build, I decided to go with T1-11 plywood to cover the gable ends. I also used this material upside down on the loft floor so the bead board would be visible from the porch below.
Taking a break on the newly laid loft floor.
One of the stained glass windows DRG bought several years ago. Thought it would go well as the center window of the cabin.
Log Steps for the Front Porch
Dimensional lumber would have been an easy choice for the steps. No, we needed to stay with the rustic look. I spent the morning walking the woods to find dead-standing red cedar the right diameter for the stringers and steps. Once hauled back to the cabin, I used my chainsaw mill to make the steps.
Notching stringers to accept the half-round log steps.
Step one.
Satisfied and taking a break on the second step.
Still has some tweaks we want to make but it’s a functional set of rustic steps!
Thank you friends and family for the outpouring of love and support over the years, and especially since my lovely DRG passed away. You are simply the best!
P.P.S – If you find value in our blog, Dirt Road Girl and I would appreciate your vote on Top Prepper Sites! You can vote daily by clicking hereor on the image below. Check out all the other value-adding sites while you’re there…
I’m not one to ask for help often. But I’m glad I did. They kept showing up in the Georgia heat and humidity ready to sweat through 90+ degree temperatures.
The Crew disassembled the log cabin in one day at the end of June. Once the logs were moved to the new site, I started putting the puzzle back together. I managed to stack 7 courses on the sill logs before The Crew reached out and scolded me for not extending an invitation sooner. “All ya gotta do is ask.” I’m still amazed, but shouldn’t be, that they keep coming to this party. True friends do that, ya know.
Now we’re to the point of needing metal for the roof. Here’s a look at the progress since my last log cabin update (July 31, 2019).
Stacking Wall Logs
Just before The Crew showed up.
Re-assembling the wall logs was like a paint by numbers set. Dianne had labeled the logs before we took it down. It was just a matter of putting numbers back where we found them on the walls.
Jeff and I swinging “Good Times” to secure logs with rebar pins.
Two 21 foot plate logs finished up the walls.
Setting the Ridge Pole
I dreaded this task. I wasn’t sure if the plan would work. How could we get a 21 foot log over thirteen feet above the floor, balanced and secured atop two vertical ridge pole support logs?
Turns out that raising the ridge pole (RP) may have been the easiest part of the build. We cut and peeled two ridge pole support logs (RPSL) and attached them to the back and porch walls with 1/2″ all-thread rod. The poles reached about 5 feet above the plate logs to give me the pitch I wanted for the roof.
Peeling the freshly cut ridge pole support logs with draw knives.
Lifting the second ridge pole support log into place on the front porch.
We attached 2×6’s to the top of each RPSL as temporary lifting poles. A 2×6 spacer board was screwed between the RP and the temporary lifting pole. This would give the space needed for the RP to rest on the center of the RPSL’s when lifted in place. Two chain falls were secured to the 2×6 lifting poles before the RPSL’s were lifted into place.
Ridge pole secured on front porch wall.
All-thread in a counter-sunk hole which will be plugged with wood.
Chain falls ready for lifting.
We predrilled holes for the rebar pins in the RP before lifting. With rigging in place, we slowly lifted the RP to the top of the RPSL’s. This went smoother than I could have imagined. JT aligned his end and drove a rebar pin through the RP into the RPSL with 3 inches of rebar above the RP. The 3 inches of rebar was bent over on top of the RP for added holding power.
JT pinning the ridge pole in place.
Even though we measured hole placement on the RP, my end was 4 inches short of center on the RPSL. I re-drilled my end from the scaffolding we built. I drove in my rebar to secure the RP. Time for much needed break!
The ridge pole once the temporary lifting poles and chain falls were removed.
Rafters
I had originally planned to use log rafters and log gables on this project. However, with all the delays we encountered with the disassembly and reassembly, I opted for dimensional lumber to expedite the process. This is just a practice cabin, by the way.
We sank a deck screw in two of the 2″x6″x14′ laid out at a 45 degree angle. The screw allowed the boards to “scissor” on top of the RP as we rested the tails on the top plate logs.
Staging rafters over the ridge pole and top plate logs.
We slid the rafters down the RP and set them on 2 foot centers. We eyeballed the first rafter’s placement on the plate logs and toe-nailed it into place. I probably should have sawn the RP and plate logs flat to get a level run on the rafters. To correct the situation, we’ll have to lift or lower individual rafters at the top plate logs as needed. There’s always challenges when using dimensional lumber on raw logs.
Jeff snapped this shot after we ran out of lumber for rafters.
Gable Framing
The gables, as mentioned earlier, will be dimensional lumber. I’m not sure what I’ll use for sheathing the gables. A few ideas are floating in my head.
A top plate log needed to be installed between the long porch plate logs. We skinned a log, measured and cut to length, and pinned it. We used two of the original ax-hewn floor joists from the first build to vertically support the cross member.
Jeff and JT doing the heavy lifting on the cross member.
We laid two rafter boards flat over the RP to create a top plate for the gable studs. We started framing under the RP and worked our way out to the plate logs with 2×6 studs. Dianne did a fine job of cutting bevels and lengths for the studs.
This pics shows the flat 2×6 top plate studded up from the inside of the porch.
Gable view from the outside of the porch.
The Crew on gable day!
The sleeping loft will be above the porch where The Crew is standing. Like most of the plans on this project, we’ll figure it out as we go.
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Three 21 foot logs, the crowning roof logs, lay on the ground debarked with pine sap oozing like beads of sweat. They would serve as my ridge pole and two top plate logs. Then it happened…
The landowner’s son, my good friend, walked to the cabin site and told me that the family was putting the land up for sale. I was shocked, not so much about the fate of my “practice” log cabin, but because he was raised on this beautiful land his entire life. He apologized about all the work that I had put into the cabin.
“It’s a practice cabin, buddy,” I said.
A year and a half of felling, bucking, skinning, stacking and pinning logs together. My options were limited. Let it sit unfinished and eventually rot to the ground. Or move it. DRG and I moved to the property across the road just a few months ago. Yep, that would be its new location.
Weeks before the news, I had arranged a work day with a group of our friends to finish up the walls. The building party turned into a demolition day. Each log was labeled and numbered to make reassembling the log puzzle less confusing. Stick by stick, the team worked all day to tear down 1.5 years of work, some of which they helped build.
Many thanks to these fine friends on demolition day!
Deja vu
After the dust settled, the job of rebuilding began. I figured reassembly would take less time. I was right.
Foundation
I decided to go back with dry-stack stone piers for the foundation. This would save money since the land had plenty of stones for stacking. Boulders I couldn’t physically lift, there were several, I used my rope come-a-long to inch them onto a trailer. My friend’s tractor would have made this task a breeze, but it was in the shop for repairs.
One lesson learned from the first stone foundation was I didn’t need to be exact on stacking each pier. I got them close to level using a water level and tweaked them as needed once the sill logs were on top. Dimensional lumber would require each pier to be exactly the same height. If you enjoy putting puzzles together, this job is for you.
Dry-stack piers
Sill Logs
I needed to start stacking logs. The challenge was to transport the two 1,000 pound, 18 foot sill logs from the previous site to their new home. My log hauling operation consisted of Donkey Kong (4-wheeler) and Junior (LogRite Arch). This duo had successfully hauled all the other cabin logs across the creek, up a 75 yard incline which makes young men huff and puff, and across the road to my place.
I crossed my fingers and headed toward the creek with a sill log in-tow. Donkey Kong crossed the creek and stalled with its front tires off the ground. The opposite end of the long log was stuck on the other side of the creek. I knew then that I was in for a long afternoon of winching up a steep hill. After five winching episodes, we made it to the top! And in 90+ degree Georgia heat with high humidity. I was soaked.
I rebuilt my lifting tripod at the new site, hung the chain fall, and started setting sill logs. The first row is important and takes the longest to get set. To square the corners, the Pythagorean Theorem was used to form a 3-4-5 triangle at each corner.
From the first build: The corner nail is near the head of the hammer where the two chalk lines intersect. The tape measure forms the hypotenuse of the right triangle.
Five sill logs set and squared at the new site.
Log Courses Going Up
Before disassembling the cabin, each log was labeled to make putting it back together a no-brainer. It’s like paint by numbers.
Logs staged in order for assembly.
A fine sight!
Four rows complete!
Every log you see was felled and bucked with an ax, with a few back cuts using a one-man hand saw. Logs were debarked with a barking sud or draw knife. Most of the assembly on the original site was done with a brace and bit and sledge hammer. I chose this pioneer method the first time around. On the rebuild, I’m running power tools with a generator. The use of modern tools has sped up the process considerably. I even have a shop fan to move hot air around the new site.
Floor Joists
Those who have followed this log cabin build may remember the hand-hewn log floor joists on the first build. I made the decision to abandon this floor system. Why? Two reasons…
During disassembly, we discovered that one sill log notched to accept the floor joists had significant decay. This log came from a dead-standing pine tree which seemed to be solid. I opted to replace it with another log.
Even if the sill log had remained solid, I quickly realized that the alignment of the two notched sill logs had to be perfect to accept the hewn log joists.
Pressure treated lumber was used as joists. It was cheaper on some boards than non-treated. Plus, I’m not sure how long it’ll take to get a roof over the cabin. The old plywood subfloor was salvaged and tacked on the new joists as temporary flooring.
Shimmed and screwed rim joists.
Installing flat boards on round logs had a few challenges. There are gaps between the two, some almost 1.5 inches. I used shims to keep the 2×8’s rim joists plumb. Six inch screws secured the joists where large gaps appeared. Joist hangers were set on 16 inch centers for the 10 foot run on the floor.
Temporary flooring with lifting tripod .
The front porch joists are 2×6’s to cover a span of less than 6 feet.
We’ll keep practicing until we finish this log cabin. We’ve been here before.
P.P.S – If you find value in our blog, Dirt Road Girl and I would appreciate your vote on Top Prepper Sites! You can vote daily by clicking hereor on the image below. Check out all the other value-adding sites while you’re there…
Survival Sherpa 