by Todd Walker
One of my favorite DiY fire starters is waxed jute twine. I’ve been using these for years in damp/wet conditions. They ignite with ease with ferrocerium rods and lighters/matches. Flint and steel sparks are too weak to ignite waxed jute alone. Charred material is needed. I wondered if anyone had made one before.
I searched for ideas online for making a waterproof tinder bundle which could coax fire using modern and primitive ignition sources (friction fire embers and/or flint and steel). Joshua Stuck made this fire starter and shared it on Primitive Ways.
Time for me to trade theory for action!
In his article, Joshua used birch bark strips to wrap his jute twine bundle and fire starter before waxing.The only native birch in my Georgia woods is the river birch which doesn’t work well as a wrap or basketry. This reinforces the importance of spending time in one’s local woodland to find and test your natural resources.
One of my favorite natural tinder sources is the inner bark of dead-standing tulip poplar trees or dropped limbs. Needing a pliable bark wrap for this project, I carefully separated the outer and inner bark from a young tulip poplar to produce strips wide enough for the task. I also have a collection of dry cottonwood inner bark which I used.
Another natural option I considered for wrapping material was a dead hornet’s nest. The papery layers come off in large sheets. Cedar bark was another idea.
I’ll be using all-natural material personally gathered from my local landscape… except the char cloth and bee’s wax. The wax was purchased, and the cotton denim was lying on my shop floor.
Primitive Fire Balls
Material and Tools
- Dry Tinder Material: I used finely processed inner bark of tulip poplar in one ball, and crushed roadway pine straw in the other.
- Charred Material: Char cloth, charred rope, or charred punk wood can be used. My experiment found the best results using char cloth. Here’s my tutorial for making char cloth.
- Exterior Wrap: Inner bark, hornets nest, anything dry and pliable.
- Bee’s Wax: In keeping with the natural material theme, bee’s wax was used. Old candles stubs or paraffin wax will work.
- Double Boiler: Melt wax safely in a double boiler to prevent accidental fires.
Step 1: Create a Tinder Bundle
Process enough inner bark into fine fibers to make a compressed ball about the size of a golf ball. Mine were slightly larger. Be sure to place the finest fibers at the center of your tinder bundle.
Another addition could be fat lighter’d scrapings sprinkled into the nest. I didn’t do this but will test it on my next batch.
Step 2: Insert Char Cloth
Spread the compressed tinder bundle and place a piece of char cloth in the center of the nest. Now ball up the nest with the char cloth in the center.
Step 3: Apply Wrapping
Begin wrapping the compressed ball with your chosen material. I found the tulip poplar strips created a tighter, neater wrap than the cottonwood inner bark. Work to cover the entire ball to form a shell.

For size comparison, a wasp (pictured left) flew into the hot bee’s wax during melting. Ironic, huh?
Step 4: Wax the Balls
With your bee’s wax melted, carefully dip the ball into the wax. The wax is hot so be careful. You’ll get wax on your fingers no matter how carefully you dip. I used tongs after the first coating of wax. The wax will help hold loose bark in place.
After the first coat, I simply laid the ball in the wax and rolled it around to coat the entire bundle. Allow the wax to cool a bit between each coat. I applied 4 or 5 coats of wax to each ball. While the wax is still pliable, press and form heavy drips into nooks and crannies.
Using the Primitive Fire Balls
I tested the shell’s ability to keep moisture out by placing the ball in one of our bird baths for a few minutes. This is certainly more water than they would see inside my haversack under normal rainy conditions – save capsizing a canoe.
To light the tinder bundle, cut it down the middle and open the ball to revel the char cloth. Fluff the tinder out of its compressed state to create surface area. Use a flint and steel to spark the char cloth. Gently blow the glowing char cloth to ignite the tinder bundle. Turn the bundle over to allow the flames to bring the waxed exterior to combustion temperature.
Conclusion
Both Fire Balls, tulip poplar tinder and pine straw tinder, burned steady for well over 5 minutes. A slight stir of the burning bundle will rekindle and extend the burn time – especially so in the crushed pine straw ball. The pine straw ball also ignited more quickly than the tulip poplar ball.
One thought occurred to me that melted pine/conifer sap could be used to seal the Primitive Fire Balls. We have an abundance of pines in my area making sap easier to harvest than honey comb.
As a modern primitive practitioner, I enjoy the miracle of friction fires. I have a backup plan in my thumb-drill (Bic lighter). The practicality of having a waterproof tinder bundle and fire starter made from all-natural materials gives me options when starting fires in wet conditions. Practice primitive stuff and push your limits.
Keep Doing the Stuff of Self-Reliance,
Todd
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