Posts Tagged With: diy leather ax sheath

Cutting to the Chase When Choosing an Ax for Self-Reliance

by Todd Walker

Cutting to the Chase When Choosing Axes for Self-Reliance | www.TheSurvivalSherpa.com

I, an incurable Ax Junkie, hereby nominate the man or woman responsible for hafting a stone to the end of a stick as the first inductee in the Tool-User Hall of Fame. Second only to clubs, axes are possibly the oldest tool known to man. This wooden lever attached to a stone, a simple machine, was in use over 30,000 years ago revolutionizing not only our “survival kits”, but our destiny as tool-users!

anachronisim [uhnak-ruh-niz-uh m] – a thing belonging or appropriate to a period other than that in which it exists, especially a thing that is conspicuously old-fashioned.

To the modern backpacker, axes are an anachronisim. One reason I love axes is that they are no longer deemed necessary by moderns. Too heavy. Too dangerous. We have chainsaws now! Besides, who needs to process firewood when a lightweight compressed gas stove will cook freeze dried meal in a bag.

[See Christian Noble’s thought-provoking article on how Leave No Trace Killed Woodcraft… almost]

However, not too long ago, it was ill-advised to enter the backcountry without an ax. According to early Boy Scout manuals, young scouts were expected to be proficient axmen, to the point of cooking a complete meal with this cutting tool. Any person wanting to sharpen their woodcraft/bushcraft skills needs an ax.

Cutting to the Chase When Choosing Axes for Self-Reliance | www.TheSurvivalSherpa.com

I’ve had several people ask my opinion on ax selection lately. This guide is written for those who have never owned an ax or may buy only one or two in a lifetime. It is not a comprehensive ax “Bible” but intended for novice axmen and self-reliant types wanting or needing to feel the pleasure of a hickory handle whist through air, hear the thud of metal striking wood, and watch wood chips fly.

Ax Anatomy

For the sake of clarity, refer to the diagram below of basic terminology. All you really need to know is that you grip the handle and swing the sharp end against wood.

Ax Anatomy Simplified | www.TheSurvivalSherpa.com

The above photo features a single bit (aka – poll ax) Plumb Boy Scouts of America 3/4 ax with a fawn’s foot handle I acquired for $15. Not bad for a classic American-made ax!

  • Bit – the sharp edge that cuts stuff; also called the blade
  • Poll – the end of the ax opposite the bit; sometimes called the back and often misused to hammer metal stakes. The poll adds balance to prevent wobble during chopping/swinging.
  • Cheek – area past the bit; also referred to as the ramp or face
  • Toe – top corner of the bit; maybe to remind you to watch your toes while chopping
  • Heel – bottom corner of the bit
  • Eye – the hole in the axhead that receives the handle/haft
  • Handle – made of stiff wood with shock absorbing properties; usually Hickory in North America; also called the haft
  • Grip – no explanation needed, right?
  • End Knob – pictured is a sawn-off fawn’s foot

The simplified version of all these ax terms is… you cut with the sharp end while holding the wooden end.

Ax Selection

A woodsman should carry a hatchet, and he should be as critical in selecting it as in buying a gun. The notion that a heavy hunting knife can do the work of a hatchet is a delusion.

~ Horace Kephart, from Camping and Woodcraft, 1917

Selecting an ax has many variables, but, mainly, you want one that works best for your intended purpose. I have a small collection of axes in different patterns and weights. Each design was meant to do different jobs.

Ax Purpose

Early North American pioneers relied heavily on the ax. This cutting tool built houses, provided fuel for home and camp, built furniture, cleared land, and made a great barter item. Specialty axes in skilled hands crafted ships, cabins, beams, bowls, mortise and tenon joinery, and other essential items for self-reliance.

“Knicks and dull edges are abominations, so use knives and hatchets for nothing but they were made for.” – Horace Kephart, 1917

Belt or Hand Ax (Hatchet)

The ax that serves me in the field the most is a 16 inch Wetterlings Hunter’s Hatchet. Why? It’s not burdensome to carry. She’s always strapped to my pack or haversack. Just over 2 pounds, this hatchet has preformed yeoman’s work on tasks requiring a larger ax.

Cutting to the Chase When Choosing Axes for Self-Reliance | www.TheSurvivalSherpa.com

When my chainsaw died, the small Wetterlings hatchet proved its worth and maneuverability on our neighbor’s storm damaged hickory tree

Note: The shorter the ax, the more dangerous it becomes. Don’t fear the ax, learn to use it properly. Swing time with your ax is the only way to learn this skill.

Cutting to the Chase When Choosing Axes for Self-Reliance | www.TheSurvivalSherpa.com

The most frequently used cutting tool when build this shelter is hanging to the far right

From spoon carving to building semi-permanent shelter, a hatchet can do the job. When scouting for shelter material, the Wetterlings rode on a loop attached to my belt. It makes a great light camping ax as well.

Three Quarter Ax

In colder climates where large amounts of firewood are required for warmth at camp, a 3/4 ax may be your best bet. This style ax reaches from armpit to the palm of your hand with a head weight of 2 to 3 pounds and is hafted on an 18 to 28 inch handle – an ideal tool for younger woodsmen (boy’s ax) and for general use for adults.

The deciding factor on which ax to carry is often an issue of conveyance. Tramping requires that you to be the “mule.” Where weight is not an issue, as in car camping, canoe trips, or on horseback, you might opt for the larger felling ax for wood processing. All the while packing your small hatchet for a scout-about, quartering game, and other camp tasks.

The most common purpose of an ax is cutting firewood. I asked the question, “How long will chainsaws hum along?” in a previous article. Even if the gas engines keep pumping noise in the backcountry, there’s too much nostalgia and practicality to not add a good felling ax to your self-reliance toolbox.

Felling Ax

Born Again Tools: Giving New Life to an Old Ax

Jersey pattern True Temper Kelly Perfect felling ax with scalloped cheeks

Above is a True Temper Kelly Perfect with a 30 inch handle I restored. This cutting tool chops large diameter logs like a boss.

The early American felling ax was hand-forged by local blacksmiths. Ax patterns were named based on their regional location; Dayton, Michigan, Jersey, Hudson Bay, New England, North Carolina, etc. Some of these patterns are still popular with modern ax makers. A typical felling axhead weighs between 3.5 to 6 pounds with a handle length between 30 and 36 inches.

Buy New or Used?

Most American ax manufacturers bit the dust when the chainsaw was introduced in the logging industry. Buyer Beware: Axes in big box stores (made in China) are not going to be passed down as family heirlooms. My most productive ax scores have been at local antique shops, flea markets, and yard/estate sales. Old American-made axes are still available and begging to be put to use.

Most used axes will need to be re-handled. Not a problem. Here’s how to re-haft an ax. Pay more attention to the axhead’s condition and manufacturer. More detailed info on vintage axes can be found at Yester Year Tools (link in the Ax Resources section below).

Hardware stores may have a handle with good grain, but not likely. No matter where you get your new haft, check the run of the wood grain from the side view. Grain running perpendicular to the handle won’t last long. Look for grain running parallel the whole length of the handle. A few stray grains won’t hurt.

Cutting to the Chase When Choosing Axes for Self-Reliance | www.TheSurvivalSherpa.com

A True Temper hickory sap wood handle with good vertical grain found at a small hardware store

Check the butt end of the handle. Grain running vertically on the end is what you want. Horizontal grain in striking tools won’t absorb constant shocks.

When your search for a straight grained ax handle fails, make your own. Here’s a tutorial on making a hickory ax handle.

Finding a good ax that fits your needs is often a difficult task. Hopefully, this information will help with your search for a the most versatile tool of self-reliance.

Ax Resources

Keep Doing the Stuff of Self-Reliance,

Todd

P.S. – You can also keep up with the Stuff we’re Doing on TwitterPinterestGoogle +, YouTube and our Facebook page… and over at the Doing the Stuff Network on PinterestGoogle +, and Facebook.

P.P.S – If you find value in our blog, Dirt Road Girl and I would appreciate your vote on Top Prepper Sites! You can vote daily by clicking here or on the image below. Check out all the other value-adding sites while you’re there…

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Categories: Bushcraft, Camping, Gear, Homesteading, Preparedness, Self-reliance | Tags: , , , , , , , | 16 Comments

Self-Reliant Summer: DiY Custom Leather Mask for an Heirloom Ax

by Todd Walker

Part of our Self-Reliant Summer series

A large part of self-reliance is learning to make your own gear. You’ll get FAT in two areas – your wallet and skill set!

Self-Reliant Summer: A DiY Custom Leather Mask for a Heirloom Axe

Tools are essential for self-reliance, survival, and preparedness. You want the best you can afford. You’re not going to find heirloom quality tools, the kind you pass down to your children and grandchildren, in a big box store. Nor do you want to stake your survival on “Made in China” junk. So what’s the common man and woman to do?

Make your own!

Remember the True Temper ax I bought that wasn’t for sale? Well, it needed some TLC and a mask/sheath. Every cutting tool you use in the field should have a cover to protect the tool and you. Instead of paying to have a custom-made mask, I decided to make my own.

It’s been exactly 40 years since I did any serious leather craft. Check out the last picture in this post to see my first leather project I made in Industrial Arts Class in the 7th grade – back in the day when school kids were allowed to learn self-reliance skills like leather work, welding, and carpentry.

Ahhh, Smell the Leather!

You can make a sheath or mask for your cutting tools by repurposing old leather goods. Since I’ve taken on leather work as one of my Doing the Stuff skills this year, I decided to buy a shoulder of 8-9 ounce vegetable tanned leather from Tandy Leather. A few leather working tools were added to my arsenal as well. Of course, you could use common everyday tools to get the job done.

Gather the Stuff

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

Tools and stuff

  • Leather
  • Razor/utility knife
  • Hammer
  • Cardboard or file holder for the template
  • Marker and pencil
  • Straight edge
  • Glue
  • Needles and thread
  • Awl/Punch
  • Hardware – snaps and studs (optional)
  • Scissors
  • Clips

You don’t have to tap your 401k to get started. Substitute an ice pick or other pointy object for an awl. I used a drill with a 5/32″ bit to make stitching holes for the rounded portion of the mask. Get creative and save money.

Make Your Template

Use a thin cardboard box or file folder to lay out your template. A cereal or 12 pack beer box makes a thicker template and is easier to trace around.

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

You’ll need two folders

Outline the ax with a pencil and cut out the image with scissors.

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

Draw a straight line on the other folder using a straight edge.

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

Outlining the top profile of the ax

Center the ax head on the line and draw the shape on the folder.

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

 

Now align the full cut out of the ax to the top profile you just traced. Draw a line around full ax profile. Be sure to match the ends of the full profile to the top profile.

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

Once you trace the full ax, you will sketch a 1/2 welt where the cutting edge will rest in the mask. The welt is where the blade rests inside the sheath to protect the stitching. I took this design from my Wetterlings ax mask. As you can see, the welt at the toe of the ax is short. If the welt is extended too far towards the handle on this design, the ax head won’t fit in the mask.

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

Cut one side of the template, fold over the center line and trace to the other side

Label and store the template for later projects.

Ready for Leather

Lay the template on your leather and outline it with a marker.

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

Transfer the mask template to your leather

I’ve seen people cut leather with scissors and razors. I chose to use a utility knife. Take it slow and cut the line. You want a tight fit as the leather will stretch with use.

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

Cutting the leather

Next, cut the welt portion off of the template. Transfer the welt template to the leather. After I traced and cut the full welt, it dawned on me that I only need half of the welt in the mask. Learn from my mistake.

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

Making the welt

Dry fit the mask by securing the welt inside the mask with a few clips. This will revel any needed adjustments and test the fit on the ax head.

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

Dry fitting

Holes – Glue – Grooves

To secure your mask to the ax head, punch an appropriate sized hole in one side of the leather to accept a snap. Without hardware, you could use a leather thong to secure the mask. Use whatever you have on hand.

Leathercraft: Making a Custom Leather Mask for a Heirloom Axe

Punching holes

Once you punch the first hole, align the mask by folding it over and punch through the first hole to create the second hole on the opposite side of the mask. You’re now ready to add snaps or studs to secure the strap.

Self-Reliant Summer: A DiY Custom Leather Mask for a Heirloom Axe

Beveling edges

Bevel the inside and outside edges with a beveling tool. This isn’t necessary for function but adds a finished touch to the project.

Self-Reliant Summer: A DiY Custom Leather Mask for a Heirloom Axe

Grooving the edges for stitching

If you have an adjustable grooving tool, set the width to about 1/4 of an inch and groove the edges where stitching will go. I got carried away and ran a groove all the way around the mask even where no stitching will appear. Very cool tool!

Self-Reliant Summer: A DiY Custom Leather Mask for a Heirloom Axe

Gluing the welt

Self-Reliant Summer: DiY Custom Leather Mask for a Heirloom Ax

Apply an all-purpose cement to one side of the welt and the mask. Follow the directions on the glue for wait times before connecting the two pieces.

Self-Reliant Summer: DiY Custom Leather Mask for a Heirloom Ax

Punching stitching holes

Once the glue is cured, punch holes in the groove for stitching through the mask and welt. I used the new 4 pronged thonging tool. You can use an ice pick, awl, or anything that will punch through the leather. I used a drill for the rounded corners. [Experienced leather crafters, I need advice on lining up the stitching holes on the other side of the mask.]

Self-Reliant Summer: DiY Custom Leather Mask for a Heirloom Ax

Attach a strap to the mask with a rivet or stud. I used a screw stud. The strap needs to fit snug. Leather will stretch with use.

Self-Reliant Summer: DiY Custom Leather Mask for a Heirloom Ax

Setting the snap for the strap

I dressed up the strap with a fancy buffalo snap from Tandy.

Stitching

Here’s a quick video I found helpful for the saddle stitching on my mask.

<iframe width=”640″ height=”390″ src=”//www.youtube.com/embed/YE_hTVloTRo” frameborder=”0″ allowfullscreen>

I haven’t decided if I will dye this project or not. I may just treat it with Fixin’ Wax and call it good!

Self-Reliant Summer: DiY Custom Leather Mask for a Heirloom Ax

Stitched and ready to go!

As promised, the picture below captures my 40 year span of leather work – ha! Don’t laugh, folks, mushrooms and leather were hot in 1974!  🙂

Self-Reliant Summer: DiY Custom Leather Mask for a Heirloom Ax

Can’t believe I kept this thing all these years.

This is our first post in a series called Self-Reliant Summer. We’re highlighting the top skills members are learning in the Doing the Stuff Network! Hope you’ll join us.

Check out more stuff in the Self-Reliant Summer series

  1. DiY Custom Leather Mask for an Heirloom Ax
  2. 50+ Dumpster Diva Hacks that Convert Waste to Wealth
  3. Sick of Ticks? Take Brad Paisley’s Advice
  4. Functional Fitness: The Wild Woodsman Workout
  5. 6 No-Drama Survival Tips for a Clothed and Confident Summer
  6. 5 Tips for Epic Self-Reliance Skills
  7. Surviving Large on Small Stuff
  8. 27 Survival Uses for Common Mullein Besides Cowboy Toilet Paper

Keep Doing the Stuff of Self-Reliance!

Todd

P.S. – You can also keep up with the Stuff we’re Doing on TwitterPinterestGoogle +, and our Facebook page… and over at the Doing the Stuff Network on PinterestGoogle +, and Facebook.

P.P.S – If you find value in our blog, Dirt Road Girl and I would appreciate your vote on Top Prepper Sites! You can vote daily by clicking here or on the image below. Check out all the other value-adding sites while you’re there…

Thanks for Sharing the Stuff!

Copyright: Content on this site (unless the work of a third-party) may be shared freely in digital form, in part or whole, for non-commercial use with a link back to this site crediting the author. All links in articles must remain intact as originally posted in order to be republished. If you are interested a third-party article, please contact the author directly for republishing information.

 

 

Categories: DIY Preparedness Projects, Doing the Stuff, Frugal Preps, Gear, Self-reliance | Tags: , , , | 13 Comments

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