Off-Grid Winch: Incredible Power from Two Logs and a Rope

by Todd Walker

The power of simple machines, smartly employed, are capable of moving most anything. Over the years I helped my daddy move really heavy stuff in his plumbing/welding business and on our farm. He once moved and installed a new 3,000 gallon metal water tank at our elementary school using only ropes, pulleys, and levers… by himself.

Daddy didn’t possess superhuman strength, he simply understood the power of simple machines.

Give me a lever long enough and a fulcrum on which to place it, and I shall move the world.

Archimedes

I first discovered this ingenious flip-flop winch from a YouTube demonstration by Mors Kochanski, the Godfather and author of Bushcraft. A search of flip-flop winches on YT will garner several clips demonstrating the power of using two logs and some rope. So why would I add my video to mix? Because it’s only theory until you put it into action by Doing the Stuff!

The flip-flop winch combines two simple machines, lever and pulley (wheel and axle), as a force multiplier to free vehicles stuck in the mud, safely dislodge hang-ups when felling trees, and/or move heavy rocks. I decided to pull my truck up a slight incline in a field.

Flip Flop Winch

In an emergency vehicle kit, weight and space are not an issue – unless you tool around in a Smart Car. For this winch, all you need are two logs and some rope. Of course, you’re not hauling eight foot logs in your vehicle. You will have to cut those with your truck ax or takedown bucksaw.

Material and Tools

• Ax or Saw – cut two logs about 8 feet in length
• Rope – non-elastic is preferable for safety reasons
• Cordage – enough to make two loops about 1 foot in diameter

L to R: Green paracord loops, 100′ of rope, truck saw, truck ax. Top pole – lever pole. Bottom pole – pulley pole.

Cut Two Poles

You’ve hit a ditch or snow bank (rarely happens in Georgia) in the hinter-boonies and need to get unstuck. Reach into your vehicle emergency kit and fetch your saw or ax. You have an emergency vehicle kit, right? Be sure to add 100 feet of strong rope to the kit if you haven’t already. A tow strap won’t be useful with this winch unless it’s really long.

Scout for a straight tree (dead or live – it’s an emergence) to cut. Anything between 4 to 6 inches in diameter is suitable. Cut two lengths in the 8 foot range. De-limb the poles by chopping any branches off with your sharp truck ax. You can saw them off but proper ax-manship makes quick work of the de-limbing. This process is best done by cutting from the trunk end to the top end of the pole. Keep the pole between your body and the moving ax.

Lever and Pulley Pole

Now that you’ve got two poles, one will be used as the “lever pole” and the other will be your “pulley pole.” I noticed in my video that I called the drum pole a “barrel” pole interchangeably. In this written tutorial, I will use “pulley pole” to hopefully clear up the verbiage. The terminology is not that important. What you need to know is that the pulley pole is where the rope will coil similarly to that of a modern come-along.

Using Rig 2 causes the rope to coil on one side of the pulley pole

A larger diameter pulley will winch more rope with each revolution. The pulley pole I used was a standing dead pine which was a bit lightweight for the job. I was forced to drive two stakes in the ground to prevent the pulley pole from swinging in towards the tensioned rope in our video. With two people available, the stakes wouldn’t be necessary. A heavier pulley pole will solve the issue as well. I wanted to simulate and experiment with the lowest quality wood I could scavenge. The lever was a smaller dead cedar but the most solid of the two poles.

Locate an Anchor

The base of a live tree is perfect. A dead tree is not a good candidate. You’ll risk toppling the tree down if the object you’re pulling is really stuck or heavy. Wrap the rope around the base of the anchor twice and tie it off with a tensioning knot.

The base of a Sourwood tree was used as an anchor point.

Ideally, you want the anchor point and the object you’re pulling to form a straight line sighted down the rope.

Both truck and anchor point are lined up for optimal pull.

2 Rigging the Systems

Midway between the anchor and object lay the two poles perpendicular to one another. Run the rope on top of the pulley pole about a foot from the larger end of the pole. Pull the rope back under the pole to form a loop. Insert the lever pole into the loop from the side of the pulley pole where the loop is formed. Give yourself about a foot of lever sticking through the loop.

The loop formed to receive the lever pole.

There are two methods of rigging the winch. Rig 1: One causes the rope to coil on both side of the pulley pole where the lever pole crosses (demonstrated on the video). Rig 2: This technique causes the rope to spool on one side of the pulley pole. I’ve found that the latter method causes less side-to-side torque since the rope remains in a straight line.

With the winch rigged, pull the slack out of the line and tie to the object you’re pulling. Another tension knot will work.

Start the Flip-Flop

Flip the lever pole up and over the pulley pole. Once on the ground, check the first wrap on the pulley pole. This is the time to straighten the loops around the pulley before real tension begins. Try to keep the rope from spooling on top of the previous coils as this may weaken the rope. With each flip-flop, the rope will begin coiling on the pulley pole.

Rig 1: This set up will spool rope on both sides of the pulley pole (shown in the video)

Note: I’ve watched others spool rope on one side of the pulley pole only. This technique decreases the swing of the pulley pole towards the rope under tension. To use this method, place the rope attached to the anchor and the object on the same side of the lever pole before flip-flopping.

Rig 2: One revolution with the rope spooling on one side of the pulley pole

Notice how the rope coils to one side of the lever pole (Rig 2). With the rope in line, the pulley pole is less likely to torque in towards the tow rope..

Now, flop the pulley pole over the rope for the next flip of the lever. If the pulley pole was magically suspended off the ground, no flop would be required. This would become a Spanish windlass. You’d simple spin the lever around a wheel and axle. The earth prevents this continuous spin. But the ground is what keeps the system from unraveling. The flop of the pulley pole is necessary for the lever to make another 180 degree revolution.

The rope spooling down the long end of the pulley pole (Rig 2).

Continue this flip-flop action until the object is freed. Six full revolutions around the pulley is what it took to inch my truck up the incline to level ground in the video.

Flip-Flop Tips When Alone

If you practice the technique with rope coiling on the pulley pole on both sides of the lever, you’ll find that the pulley has a tendency to swing in towards the rope as tension increases. My fix was to drive two stakes on opposite sides of the rope where the pulley pole lands on each flop. If the ground is too hard for stakes, a heavy rock or object may prevent the slide. As mentioned above, a heavier pulley pole would decrease the chances of this happening.

Experimenting with the rope spooling on one side of the pulley pole remedied the torque issues. I recommend using this method (Rig 2) vs. the rope spooling on opposite sides of the lever pole (Rig 1).

Also, under tension, the lever pole can rise off the ground with either method. Attach a loop of cordage on the tow rope where the flipped lever lands. Slide the loop over the lever on each flip once a good amount of tension is present.

A Prussic Loop is a quick way to connect to the standing rope

Disconnecting the Rig

Obviously, once a vehicle is freed, the rope is no longer under tension. However, when pulling a tree or rock, tension can be released by reversing direction of the flip-flop. Once tension is removed, the spooled line can be handled safely.

Safety Concerns

There are inherent dangers when tension is applied to a rope or cable. If the rope has elasticity and snaps, the potential energy turns to kinetic energy moving like a slingshot or bow and arrow in opposite directions. Use rope without elasticity, nicks, abrasions, and a working load suitable for the task.

If you’re alone, you must cross over the rope in this process. Minimize the risk from flying rope by laying a heavy coat or blanket (if available) on the rope at both ends. You can also lay branches on the line if no blanket is available. With two people, nobody has to step over the taut line.

Another safety precaution is to wear leather gloves and eye protection. A smart thing to have is a knife handy to cut the rope if you somehow manage to get a hand pinched between the rope and pulley. Not sure how that might happen but better safe than sorry.

This powerful simple machine takes practice to perform properly. With a minimum of tools and some rope, the flip-flop winch can be a life saver on the homestead or in the backcountry. Add it to your preparedness toolbox. Give it a try and share your results.

Keep Doing the Stuff of Self-Reliance,

Todd

P.S. – You can also keep up with the Stuff we’re Doing on Twitter, Pinterest, Google +, YouTube, Instagram, and Facebook… and over at the Doing the Stuff Network.

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How to Carve 7 Pot Hooks for Classic Camp Cooking

by Todd Walker

You’ve probably heard the adage, “Practice makes perfect.” This statement is misleading. The truth is…

Practice makes permanent!

In other words, the more you use your knife, correctly or incorrectly, the more permanent your skill becomes. Use poor technique long enough and you’ll be a danger to yourself and others.

If you’re new to camping and outdoor self-reliance, learning to safely handle a knife is essential. Even old-timers like myself can learn new tricks. I covered some basic knife safety issues in our recent article if you’d like a refresher.

Today we’ll covering a few basic notches which not only hone knife skills but create functional camp comforts… mainly for your camp kitchen.

Knife Selection

For an all-around camp carving knife, look for one that has the following features.

• Simple ~ Gadgets look cool but aren’t practical. The only true way to build knife skills is to practice with a simple blade.
• Grind ~ For carving tasks, I prefer a blade with a Scandinavian grind. Here’s a link with diagrams comparing multiple grinds from L.T. Wright Handcrafted Knives. There is not one perfect grind for all camp/woodcraft tasks. It’s hard to beat a Scandi grind for carving, though.
• Length ~ My dedicated carving knife (Mora 120) at home measures 2.5 inches. In the woods, my Mora knives, either the Companion (4″) or Classic 2/0 (2-7/8″), are excellent for fine carving tasks. These knifes are inexpensive yet build to last. A blade length of 3 to 4 inches is ideal for fine carving in the field.
• Handle ~ After hours of carving, you’ll find a smooth, round handle which fits in your hand to be more comfortable than fancy textured handles.

L to R: LT Wright Genesis, Mora Companion, Opinel No. 8, and Mora Classic 2/0

My main belt knife (pictured at far left above) is larger and more robust than the knives previously mentioned. However, it too can be, and has been, employed in fine carving tasks. Skills learned with smaller knives are easily transferred to a larger blade.

The Pot Hook Notch

Eating a hardy breakfast and dinner cooked over a campfire requires proper tools. With these basic notches, your camp kitchen will be well-equipped for cooking.

There are several ways to craft a pot hook. This article illustrates techniques using both straight and forked sticks.

Straight Stick Pot Hook

Find a straight stick measuring elbow to finger tip just larger than thumb diameter. Seasoned (dry) or green wood works, with greenwood carving easiest. A soft hardwood like Tulip Poplar, Basswood, or any sapling fortune sends will work.

The location of your pot hook notch should be a few inches (3 to 4 fingers width) from the end of the stick. Any closer to the end and you risk breaking the notch while hot dinner dangles over the fire.

The quickest method is to baton an “X” pattern on the stick using your knife. The blade should penetrate the wood at least half to two-thirds deep. Carve out the upper half of the X-pattern where the two lines of the X intersect. You’ll also carve out the wood next to the bottom, outside portion of the X. This will create a raised V pattern resembling a bird beak as you look down the stick. Hence the name, Beak Notch.

The Pot Hook or Beak Notch

Carve out the wood under the point of the beak where the bail of your bush pot will rest. Test the fit by placing your empty pot on the hook and give the stick a sudden twist. If the pot doesn’t fly off, your notch is deep enough.

Care should be taken in stick selection when hanging cast iron cookware. Use a robust stick and only carve the notch to the pith (halfway) for added pot hook strength.

Hanging the Straight Pot Hook

There are a few options for hanging your newly carved pot hook. Since you’ve got the pot hook notch technique down, carve another notch at the other end of the stick so that the beaks are pointing towards each other. However, for balance, carve the additional notch on the opposite side of the stick at 180 degrees from the first notch on the other end of the stick.

The Speygelia is a long stick used to suspend pots over a fire.

Depending on stick length, you’ll want to carve 3 or 4 additional notches to adjust pot height over the fire. These notches will rest on a longer stick (Speygelia) with a chiseled tip propped over the fire. This longer stick is anchored in the ground by an inverted Y-stake or simply wedged under a rock or log.

My basecamp pot hanging from a tripod.

A tripod also works well for straight pot hooks with a hole notch on the end.

The Hole Notch

Mors Kochanski teaches a method of carving a hole in the end of the pot hook for hanging. This notch is also helpful with camp construction projects.

The steps to carving a hole in a stick are:

1. A few inches from the hanging end, remove stock from both sides until one third of the original is left in the center.
2. Score a line an inch from the end of the 1/3rd piece with your knife. Score another line 1/2 inch up the stick. Between these lines is where the hole will be carved.
3. With the butt/pommel of your knife in the palm of your hand, cut a quarter inch section across the grain on the score mark. This is done best by rocking the point of your knife perpendicularly across the wood grain. Repeat this cut on both score marks and make matching cuts on the opposite side of the stock.
4. Make a rectangle by scoring a line which connects the crosscuts. Repeat on opposite side.
5. Insert the point of your knife in the middle of one long side of the rectangle you created in step 4. Pry the wood up and out. Repeat on the opposite side. The thickness of your stock may require more prying and crosscutting but the rectangle should pop out to create a hole.
6. Clean up the inside edges of the hole with your knife point. Insert cordage or wire for hanging the pot hook. I like this application for my camp tripod.

Hole notches in both straight and forked sticks.

Toggle Method

A down-n-dirty method Dave Canterbury teaches for hanging a bush pot over a fire is to use a simple wooden toggle. Cut a shallow V notch in the middle of a finger-size stick about hand length. Tie a piece of cordage to the middle and hang from a tripod. Slip the toggle through the bail of your bush pot and your ready to cook.

Toggle holding a cast iron squirrel pot

Forked Stick Pot Hooks

The Pot-Claw

The most expedient pot hook may be what Daniel Carter Beard called the Pot-claw in The Book of Camp-lore and Woodcraft (1920). The Pot-claw requires only one beak notch to be functional. However, more beak notches may be added for raising or lowering pots over the fire. Crave a pot lifter for removing the pot from the fire (details at the end of this article). And remember, we’re practicing knife craft so add more notches.

A variety of pot hooks hanging on a waugan stick. L to R: Straight pot hook with hole notch, Pot-claw, and Gallow-crook.

Select a sapling or tree limb with a Y-branch with similar diameters mentioned previously. Trim the smaller Y-hook to four-finger length. Carve a pot hook notch a the end of the stick so that it is pointing up on the opposite side from the Y-hook.

The Gallow-Crook

This pot hook in classic camping literature is basically a pot-claw with a twist. Cut a sturdy sapling which has a small, flexible Y-branch attached. Bend this branch to form a loop and lash it to the larger sapling to form a loop. Carve a series of beak notches opposite the loop. Place the loop through your waugan stick for a secure pot hook.

A Gallow-crook hanging from a waugan stick with a bipod which is adjustable both horizontally and vertically.

The Gib

One other pot hook used in the Classic Camping era was called the Gib. This hook requires two forked sticks spliced together. It’s not a slight on your woodsman prowess if you use two nails to make the Gib. Old timers often carried a few nails when camping. No beak notches are needed when using metal fasteners. You pot hangs from the nail.

Using a beak notch and V-notch to splice two forked sticks together

Cordage is another option for joining the two forked sticks. With either fastener, carve away half of the stock from the ends of both sticks the length of your hand. The flat parts are located on the opposite sides of the forked branches so the hooks are on opposite sides of the Gib.

Carve a beak notch on the rounded part of one stick opposite the flat area on one end and a V-notch on the other end of the other stick. Mate the flat surfaces together and lash with cordage. I’ve found tarred mariner’s line works well even over a fire.

Start with a timber hitch or clove hitch over the beak notch. Wrap the remaining cordage and tightening as you go. Wrap to the V-notch and terminate the lash with a clove hitch.

The Gib is useful at a more permanent basecamp when you have more time to set up your kitchen. On the fly, simply drive a nail in the end of a forked stick… no notching required.

Hanging Forked Pot Hooks

Traditional woodcrafters and classic campers used a Waugan stick atop two Y-sticks driven in the ground. On frozen ground, two tripods or a tree and a bipod can be employed to support the waugan cross stick. The bipod can be lifted and moved so the waugan stick and pot hooks are completely away from the fire if the need arises. Maneuverability of this setup offers a drying rack for wet camp clothing and gear near the fire when the meal is done.

Your pot-claw and all other forked pot holders are hung on the waugan stick over the fire. For versatility, several hooks can be employed when cooking camp dishes when more company is expected.

Pot Lifter and Pourer

I first saw these last two ideas employed by Chris Noble from Master Woodsman. Hot bush pots can be safely carried and poured using a forked stick. Cut the tops of the Y so they fit through the bail of your pot. Carve a beak notch just above the Y with the beak pointing toward the handle. Flatten the two ends of the Y-stick with your knife for added stability when pouring the pot.

Lift the pot bail in the beak notch. To pour, tilt the pot slowly until the Y makes contact with the pot rim for safe pouring of hot soup or beverage.

Lantern Hook

One last idea for the pot hook notch comes from Chris Noble who made and installed one like this on our Georgia Bushcraft shelter. Cut a Y-stick and shave the back flat. Carve a beak on one end and a V-notch on the other. Lash the piece to a tree or post at basecamp for a lantern hook.

Coat hook or lantern stand using a pot hook notch.

Developing competence with a knife can only be achieved through practice. And the best part is you can practice these skills in your own backyard or anywhere sticks grow.

Keep Doing the Stuff of Self-Reliance,

Todd

P.S. – You can also keep up with the Stuff we’re Doing on Twitter, Pinterest, Google +, YouTube, Instagram, and Facebook… and over at the Doing the Stuff Network.

P.P.S – If you find value in our blog, Dirt Road Girl and I would appreciate your vote on Top Prepper Sites! You can vote daily by clicking here or on the image below. Check out all the other value-adding sites while you’re there… 

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